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This is the
September 2004 issue of the Engineered Software Fluid Flow
Newsletter. This month’s e-Newsletter focuses on the pump operation
in the piping system model. |
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If you have
any questions of comments about this or any previous newsletter,
please feel free to send them to
solutions@eng-software.com we enjoy hearing from you all. |
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FEATURED TOPICS -
click on a topic below for details. |
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WHERE DOES THE PUMP RUN ON ITS CURVE
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USING PUMP MANUFACTURERS DATA
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THE PREFERRED OPERATING RANGE
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MANUALLY ENTERING A PUMP CURVE
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ODDS & ENDS
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1.
WHERE DOES THE PUMP RUN ON ITS CURVE |
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The purpose of
the system resistance curve is to show where the pump operates on
its pump curve. One creates a system curve is by calculating the
head loss for various flow rates through the system piping and
superimposing the system curve on the pump curve. The intersection
of the pump and system curves is the balanced flow rate through the
pump. |
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This works
well for simple systems with one supply, one pump, and one
destination, but the system curve becomes very difficult to
understand with multiple sources for pumps, multiple pumps, and
multiple paths and destination points. That is where a program like
PIPE-FLO comes in. |
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Rather that
graphically creating a complex system curve by hand, PIPE-FLO
performs a full numerical analysis and calculates the balanced flow
rate through the pump. In addition, since PIPE-FLO has the pump
curve data it shows the flow rate through the pump you can easily
see where the pump runs on its curve. |
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Since PIPE-FLO
has detailed operating information about the pump, the program
provides you indication when a pump is running outside a range of
operation, when the pumps Net Positive Suction Head requirements are
not being met, or when the pump is running below the manufacturers
minimum flow requirement. |
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FLO-MASTER TRAINING IN CHICAGO & LAS VEGAS |
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Engineered
Software will be conducting two FLO-MASTER seminars in:
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Chicago, IL on October 19 & 20,
2004
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Las Vegas, NV on November 9 & 10,
2004
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By attending
one of our two-day FLO-MASTER seminars, you will: |
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See how to get the most from
PIPE-FLO on your next piping projects
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Learn how to build a piping system
model quickly using pipe specifications and PIPE-FLO’s various copy
commands
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Discover how PIPE-FLO can provide
you with a clear picture of any fluid piping system
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To find out
more about the upcoming FLO-MASTER seminars, call your Engineered
Software Territory Rep, toll free at (800) 786-8545, or direct your
browser to
www.eng-software.com/products/flomaster.htm. These
hands-on seminars qualify for 15 Professional Development Hours
needed to fulfill Professional Engineers’ continuing education
requirements in many states. |
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back to top |
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2.
USING PUMP MANUFACTURERS DATA |
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A pump curve
describes how a centrifugal pump will operate. The system pressure
at the pump's discharge fixes the flow rate through the pump. By
knowing the flow rate and desired discharge pressure you can select
a pump by looking at the pump curves. |
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The
manufacturers pump curve contains additional information regarding
the allowable operating range of flows through the pump, along with
the minimum flow rate allowed through the pump. For more information
on centrifugal pumps curves please click on the Knowledge Base
article "Pump Curve Landmarks"
http://www.eng-software.com/kb/item.asp?ID=1387 |
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The minimum
flow and allowable operating range are limits placed on the pump by
the manufacturer. If these limits are exceeded the pumps
operation and life is degraded. |
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The electronic
pump catalogs, supplied by the pump manufacturers (http://www.eng-software.com/pml),
are critically reviewed by each manufacturers and contain their
limits. By loading the pump performance data from the manufacturers
supplied electronic pump catalog PIPE-FLO is aware of all the
manufacturers limits. If the operation of the pump falls outside
the manufacturers supplied limits PIPE-FLO provides you with
immediate notification of the problem. |
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Using PIPE-FLO
and the manufacturers supplied electronic pump catalog, you can make
sure your total piping system is operating properly. |
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back to top |
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3.
THE
PREFERRED OPERATING RANGE |
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Recently the
Hydraulics Institute developed HI Standard 9.6.3 "Allowable
Operating Region" describing the importance of operating a pump
within the manufacturer’s allowable operating region. The standard
also introduces the preferred operating region.
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In PIPE-FLO
version 8 we incorporated a preferred operating region that can be
established for each pump. When the pump is running outside of the
preferred operating region PIPE-FLO notifies you of the problem.
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PUMP TRAINING
CLASSES AVAILABLE |
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Since pumps
are such an integral part of any piping system, you may want to
attend one of the following excellent pump training classes. |
TWO-DAY PUMP TRAINING IN ATLANTA GA, DECEMBER 2004
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This 2-day
action-oriented course is prepared for maintenance personnel,
engineers, equipment reliability leaders, plant operators,
purchasing and facility management who are involved with pumps, and
want to get a better understanding of pump designs,
application-related differences between the pump types, as well as
obtain a practical and hands-on reassembly of various pumps, to
supplement the theory. The course provides an opportunity to review,
refresh and enhance the attendants' pump knowledge, and to learn the
latest pump technologies to help solve their specific problems. It
also provides an opportunity to interact, learn from the instructor
and from each other, and to implement the troubleshooting techniques
at the facilities immediately following the training. |
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Class to be held in
Atlanta, GA December 2-3, 2004. Visit
www.PumpingMachinery.com Pump School section for
registration information. |
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back to top |
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4. MANUALLY
ENTERING A PUMP CURVE |
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Our support
desk continually gets the question "Can I model a pump that is not
in a manufacturers catalog?" The answer is yes. There are two ways
you can manually insert a pump into a PIPE-FLO model.
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The easiest
way is to enter the operating data in the pump dialog box. Here you
can insert up to 10 operation points of flow and head for the pump.
You can also enter the pump efficiency and NPSH required as well. If
this information is entered PIPE-FLO can let you know if the pumps
NPSH requirements are not being met. If you enter the pump data
based on a water performance, and enter the efficiency PIPE-FLO can
automatically adjust the pump curve when viscous fluid is being
pumped. |
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If you use the
same pump in multiple applications within your plant, you may want
to add the pump to your own pump list. When a pump is entered into
the pump list, you can evaluate the pump and insert the pump
performance data into your PIPE-FLO system without having to
re-enter the data.
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Both of these
methods are great ways to enter pumps from manufacturers without
electronic pump catalogs. So as you can see PIPE-FLO can model
centrifugal pumps from any manufacturer.
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5. ODDS
& ENDS |
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Engineered
Software will be exhibiting the PIPE-FLO program at the Water
Environment Federation annual meeting WEFTEC in New Orleans, LA from
October 2-6, 2004. We’ll be demonstrating PIPE-FLO Professional 2004
showing how the software is helping engineering firms design
pressurized waste collection piping systems and waste treatment
plants. If you plan on attending the WEFTEC exposition please stop
by booth 5747. |
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